The MY19 also benefits from having a large feeder capacity to accommodate the various components in market use and with an automated test operation function that can check all passive components and diodes prior to placement.
Further efficiency coupled with a built in redundancy factor have been achieved through the networking together of two MYDATA machines. Common files are now shared from a server based Database thus reducing the time taken to initialise each machine and allow machine interoperability.
The pick and place machines are augmented by a 4 zone reflow oven achieving a fully controllable temperature profile for lead free and leaded assemblies, two high performance screen printers and a rework station facility with a x30 magnification to sustain the quality of the product.
The Surface Mount section of Zeal’s Production process utilise 2 fully automated pick and place machines. With a dedicated team of trained Operators a MYDATA MY19 with HYDRA Speedmount head, a Linescan vision system provide the functionality of a system capable of placing up to 21,000 components per hour with an accuracy of placement accuracy of +/- 15um. This meets the requirements for all components including the 0201 passives and the ultra-fine pitch/ BGA components.
Zeal has recently invested in four Agilis LM8 feeders to a allow better pick rate of 0402 and 0201 components. The decision was to support a customer who’s product was primarily 0402 components as they required the best yield out of the materials that they supplied.
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